Senior Principal Mechanical Integration Engineer

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2022-01-18 07:35:091970-01-01 Cubiq Recruitment
Area West Midlands West Midlands England
Sector Mechanical/ Product Design
Job Ref 1231607
Senior/Principal Mechanical Integration Engineer
Location: Birmingham
Department: System Engineering, Electronics and Control Department
Contract: Permanent
Salary: £60,000
Job Overview

In this position you will drive electro-mechanical integration activities for Power Electronics (PE) at system-level and component-level from initial concept through to production. 

Responsible for the Electro-mechanical System integration concept for all PE systems:
  • CAD design of complex electronic assemblies considering customer package and benchmarking
  • Lead electro-mechanical system integration design considering optimal layout and electrical requirements and component interactions
  • Work directly with Electronics HW and System teams to specify PCB board shapes, component geometries and mounting/integration strategies.
  • Lead the system mechanical design concept including: casing and structural design, PCB/Power electronics cooling and cost-effective design DFM/DFA.
  • Facilitate electro-mechanical system design and package concept discussions for customer RFQs
  • Develop early development prototype designs, 2D drawings and manage mechanical prototype sourcing
  • Carry out assembly trials and facilitate system performance testing e.g. thermals
Ownership of all mechanical system & component requirements and compliance:
  • Lead the electro-mechanical design process, analysing the electronic sub-components & customer specifications to derive the product mechanical system requirements.
  • Cascade component requirements specifications for CAE, validation and traceability.
  • Work with design and test teams on CAE/test evidence compilation and design review processes.
  • Collaborate with the DFMEA Engineer to maintain integration and mechanical system DFMEA.
  • System level benchmarking analysis of Powertrain Power Electronics products
  • At least 3 years at Senior or Principal level within a design or product development capacity
  • Experience of delivering or leading mechanical design within an electronics development environment
  • 5+ years of experience in automotive development, including at least one full product lifecycle from concept through to production
  • Significant experience with 3D CAD software such as PTC Creo, Solid Edge, CATIA and producing 2D manufacturing drawings.
  • Previous experience of mechanical integration design for automotive HV chargers, traction inverters and converters
  • Ability to work closely within an electronics team and understand general terms within the Power Electronics domain
  • Detailed knowledge of castings, machining, sheet metal processes and plastic mouldings (incl. DFM)
  • Knowledge of environmental and mechanical considerations for electro-mechanical system assemblies (e.g. vibration and mounting PCBs, IP ratings, etc)
  • Previous experience of automotive global or OEM standards (mechanical) related to Power
  • Previous experience working with an automotive Tier 1 or OEM within a design, component engineering capacity
  • Chartered Engineer
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